Premium Sanitary Stainless Steel Pneumatic Actuator Diaphragm Valve

Product Description

 

Product Description

NUOMENG is able to provide solutions in terms of sanitary valves and pipeline engineering system for customers in different fields, including pharmaceutical and biotechnology, food and beverage, microelectronic and semiconductor as well as chemical industries.

Innovative Technology
Our products are widely applied in pharmaceutical, food and biotechnology fields. We set high standards for quality and devices designed, manufactured by or operated in our factory conform with the safety requirements in the aspect of sanitation and sterilization.
NUOMENG Technical Team tries to make sure that all necessary technical support is provided for every customer. To shorten the lead time, a countrywide distribution network and abundant inventories have been established. Meanwhile, we are constantly making improvements to optimize existing products and develop new products. Last but not the least, we are able to customize professional solutions according to different requirements of working conditions.
Surface Roughness
The standard requirement for the interior surface roughness of aseptic diaphragm valves is Ra ≤ 0.4 μm. But we can also realize Ra ≤ 0.8 μm and Ra ≤0.25 μm if customers have specific requirements. For forged products, the requirement of exterior surface roughness is not that rigorous. It only has to realize Ra ≤ 0.8 μm or Ra ≤ 0.4 μm.
All surfaces can be electropolished to even reduce the roughness.
Recent years have seen some great improvements in the purity and quality of food and pharmaceuticals in China, and more strict regulations and approval requirements have been established. We are proud to be a part to make those improvements happen.
If diaphragm valves are to be applied in pharmaceutical, semiconductor, microelectronic and new chemical industries, the valves have to be aseptic and stainless steel to make sure the media is extremely purified. Thus, aseptic stainless steel diaphragm valves, whose design enables them to sterilize and pasteurize the medium, can be applied to process WFI, ultra-purified chemicals, intermediate or final products in pharmaceutical, biotechnology and food industry.

NUOMENG is equipped with state-of-the-art equipment and a motivated service team, thus our clients can always get the best services. Our years of experience and in-depth dialogues with factory operators allow us to continue to optimize the design of diaphragm valves and their individual components.
Elastic Diaphragm
The diaphragm is evenly fixed in PTFE with a screw. Compared to clamp connection, the biggest advantage of using a screw is that the screw transfers the force evenly to a large area of the flange, which prevents damage to the mechanical connection between diaphragms, especially under vacuum operating conditions. The elastic PTFE diaphragm facilitates an even flow and allows for subsequent replacement of the diaphragm yet without replacing the actuator.
Soft elastic diaphragm--- EPDM
Soft elastic diaphragm consists of a mixture of EPDM rubbers. The mixtures have been vulcanized so that the diaphragm can be safely used even at high media temperatures. The diaphragms are equipped with different technical characteristics depending on the mixture used and the processing conditions, such as the crosslinking process, vulcanization temperature and pressure. Soft elastic materials conforms to the following principle: the higher the temperature the load capacity, the shorter the service life and the smaller mechanical stress. Therefore, the temperature load and deformability of the diaphragm must be optimally adjusted to the actual application. Different structural designs are available to achieve this. Features of Soft Elastic Diaphragms include: in the event of mechanical contamination, passage of highly insensitive working media, such as cellular agglomerates, solid matter or catalytic solid matter, and slurries, generally does not affect the function of the valve or the sealing on the valve barrage. Different EPDM compounds can be selected based on different operating/sterilization temperature and chemical properties of the working media.
Our PTFE diaphragm (TFM1700) is known as the second-generation PTFE diaphragm. It offers maximum chemical resistance. Even under steam conditions, PTFE diaphragms wear much slower than soft elastomers. When the medium is hyperosmotic, a moderately larger bond is required for PTFE materials. Compared to normal diaphragms, PTFE diaphragms are softer and more elastic. Due to the higher rigidity of the work under high cyclic loads, the service life of the diaphragm may be shortened depending on the actual applications.
During the production of diaphragms, every process is strictly controlled. A random sampling of finished products completes a comprehensive testing cycle.
Raw materials are sourced only from selected suppliers, which are thoroughly tested in our in-house laboratory or external certification bodies. Raw materials are stored under controlled conditions.
We test diaphragms in our in-house test bench, including special cycle tests required in the pharmaceutical industry.
ifferent mounting positions and working conditions will require different valves or diaphragms. In particular, the chemical properties and temperatures of working media can lead to different interactions.
The diaphragm is a consumable part. They need to be inspected and replaced regularly, or it could cause malfunction, potentially leading to a dangerous situation. Please note: maintenance intervals for inspection and replacement of diaphragms are application dependent. Responsibilities must be considered when determining appropriate maintenance intervals, maintenance history, and stress placed on parts due to frequent sterilization or frequent cycling.
Due to natural aging of plastics and elastomers, we recommend observing storage conditions and closing off diaphragms, so that a maximum storage space and the service life of diaphragms can be guaranteed.
he temperatures specified above are the permissible temperature range of each diaphragm. The permissible temperature range of the valve must always be taken into account with the overall design of the valve. Please find the information in corresponding datasheets.
Indicated temperature values are independent of operating pressure and diaphragm size and are suitable for water and/or inert gases. When using steam or saturated steam, observe the steam pressure graph.


Sanitary Stainless Steel Welded Diaphragm Valve with Stainless Steel Pneumatic Actuator 

Application:
RG diaphragm valve is a series of sanitary diaphragm valve,it is widely used on wine,dairy products,beverage,foodstuff industry,pharmacy etc.achieving the requirement of control and open/close for the pipeline system.

Work Principle:
The diaphragm is close under normal state,and that moment the diaphragm clung to the valve body cavity,and closing off the flow path through the pipeline.When the diaphragm valve have the requirement to clean or open,the valve stem moves upwards according to  the manual or pneumatic actuator equipment,spherical diaphragms naturally bend upwards,so that the valve is open and reach the requirement of clean and open.The diaphragm make the lower body cavity and the upper chamber separated from the valve cover,so that the stem at the top of the diaphragm,disc  media and other parts from corrosion,eliminating the need for packing structure,and no media leaks.The optimize valve body made the cleaning liquid flow out totally,so that don't have any entrapment.

Standard Design:
Standards:DIN,3A,SMS,ISO/IDF,BS/RJT,ASME/BPE etc.
The parts of valves:an actuator,diaphragm and body which assemble together with bolts and nuts.The entire valve assembly in meticulously.The actuator can be manual and pneumatic,the diaphragm made of artificial rubber which can have all kinds of soft and hard degree.The body can be two way or three way.
Connection:clamp,weld,T-type tee,U type tee etc.
 
G05 Series
• Suitable for inert and corrosive liquid and gaseous media
• Valve body and diaphragm are available in a variety of materials
• Insensitive to granular media
• Support CIP/SIP
• Some model can be pasteurized.
• The surface is electro-polished until roughness reaches 0.25μm.

Technical Parameters:
Operation	Stainless steel piston actuator, with position indication
DN	DN4-DN80
Body	one-channel body, T-shaped body, tank bottom type body, multi-channel body
Body Material	ASTM A351: CF3M	ASTM A182: F316L   904L  2205  2507
	ASTM B564: C276  C22		GB/T 2965  TA2  TA10
Cap and Core Material	ASTM A351  CF8
Connection	Welded, Clamped & Flange
Operation Pressure	DN4-DN60  PN8bar
Operation Temperature	Dependent on diaphragm materials
Diaphragm Material	EPDM+PTFE separate type: temperature range -10~135ºC; steam sterilization at 150ºC with no time duration limited.
	EPDM+PTFE compound type: temperature range -10~100ºC; steam sterilization at 135ºC with every cycle reaching 60min
	EPDM type: temperature range -10~100ºC; steam sterilization at 135ºC with every cycle reaching 60min
Medium-contacting inner surface roughness: ≤Ra0.4μm   ≤Ra0.25μm
Failure position: when air supply is cut off, the valve is closed at FC position.
Pneumatic Connector: DN15-50 G1/8-6mm  DN65-80  G1/4-8mm  plastic connector
Action Type: pneumatic, air pressure 5-8bar
Actuation Type: SS304 pneumatic piston (reset by a spring)
Optional Accessory 1: Solenoid valve + air filter pressure-relief valve (plastic connector +PU air pipe) Explosion-proof solenoid valve + air filter pressure-relief valve (pipe ferrule + stainless steel air pipe)
Optional Accessory 2: Double-Feedback Position Transmitter SP110
Optional Accessory 3: Position Transmitter SP112  P+F double feedback  ExiaIICT6  IP67 DC 8V
Optional Accessory 4: mechanical limit switch: could mechanically set to 100% open or 100% closed
Optional Accessory 5: 1500 Intelligent Valve Positioner: set input signal at 4-20mA and output signal at 4-20mA DC 24V
Optional Accessory 6: N6000 Intelligent Valve Positioner: set input signal at 4-20mA and output signal at 4-20mA DC 24V Explosion-proof level: Ex ia IIC T4/T6 Ga

 

Valve part	stainless steel 316L
Seal	EPDM+PTFE
cold resistance	-25ºC~+130ºC
Sterilization temperature	150ºC≤30min
Size	1/2"-3/4"~21/2"-2"

Technical specification:

DN-No.RG1107	Length	diameter 1	diameter 2	Thickness	Length of Pneumatic
DN20	118	22	23	1.5	76.0
DN25	127	28	29	1.5	76.0
DN32	146	34	35	1.5	85.0
DN40	160	40	41	1.5	85.0
DN50	190	52	53	1.5	102.0

DELIVERY:
Usually within 15days after receiving T/T down payment

PAYMENT:
We prefer to do 100% T/T (30% T/T in advance, 70% T/T before shipment)
FAQ:
I. Are you factory?
Yes,we are factory and we're specilized in manufacturing  valve for 15 years.
II. Which countries do you expot to?
We're exporting to about 40 countries around the world. For Europe and America Area ,it takes about 30%,Middle East area:40%, Africa area:30%.
III. If you can do valve in our brand?
Yes,we can do your brand,but need you to provide the certificate of authrization for us.
IV. Where is your factory ?
Our factoury is located in Wenzhou city.  If you have time ,welcome to visit us!
V.Which delivery port do you usually use?
There are three port we usually use:Shanghai pot,ningbo port,Wuhu port.
VI,What kinds of certificates do you have?
We have ISO9001:2000 quality certificates,3A certificatesand ISO14001:2014